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Komax Omega 745/755

Omega 745/755 application machine

High efficiency – less storage requirement

  • Shortest lead times – significantly reduced production time
  • Minimized stock level of semi-finished products
  • Optimized production process

High-quality wire harnesses thanks to automated processes

  • Continuous quality, independent of the operator
  • Reliable loading of miniaturized components
  • Monitoring of the insertion process using force sensors
  • Optional ACD incision monitoring

High flexibility

  • Single-sided or double-sided loading with terminals of varying levels of complexity
  • Omega 740/750: standard machine with loading on pallet carousel, quick and individual changeover
  • Omega 745/755: individually constructed loading solution for special requirements

Finance available on this product subject to credit approval

Individualization as competitive advantage

The Omega application version has all the previously described benefits and properties of the Komax Omega 740/750. What sets it apart is the automated solution developed specifically for the customer for the feeding and further processing of housings and the depositing of wire harnesses. The Komax Omega 745/755 is not a ready-made product but a flexible basic machine with intelligent software, interchangeable process modules and customized application components to meet the special requirements and specific needs of our customers.

The customization aims to provide our customers with a decisive economic advantage. This is primarily achieved through rationalization and the associated savings in labor costs. Komax is the global market leader in the wire processing sector. Our applications allow our customers to benefit from the wealth of specialist knowledge and expertise of the Komax development team, enabling them to find a tailored solution that meets their every need.

Processing Applications and Functions

Cutting
Cutting pulled strands
Full stripping
Half stripping
Double sheath cable processing
Double crimping
Split cycle for closed barrels
Seal insertion
Twisting / tinning
Sleeve insertion
Ferrule crimping
MIL crimping
Wire end solidifying, splicing, welding
Inkjet marking
Block loading / Wire harness production
Sequence processing
Piece output, single-sided and double-sided loading* 1.8 sec per insertion sequence
Shortest wire length For single-sided loading:
240 mm (9.45 in.)
Double-sided jumper connections:
300 – 560 mm** (11.81 – 22.05 in.**)
Complex loading:
300 – 780 mm** (11.81 – 30.71 in.**)
Strip length Up to 25 mm (0.98 in.)
Wire cross sections*** 0.13 – 2.5 mm2 (AWG26 – 14)
Outer wire diameter Max. 4 mm (0.16 in.)
Usable transfer lengths Omega 745 1880 mm (74 in.), up to 5 C1370 crimp modules
Usable transfer lengths Omega 755 2880 mm (113.4 in), up to 8 C1370 crimp modules
Usable transfer lengths extension 1840 mm (72.4 in), up to 5 additional C1370 crimp modules
Wire changer Max. 36 wires (in increments of six cables)
Wire-end storage Rotary storage unit with a maximum of 30 memory spaces
Process monitoring (integrated) Collision monitoring (block chambers)
Insertion force monitoring
Terminal locking monitoring
Block feed Fully automatic block feed by spiral or linear conveyor
Pallet system, Loading field (W×H) 280 × 200mm (11.02 × 7.87 in.)
Maximum width of connector housing 1st and 2nd housings: 100 mm (3.937 in.)
3rd and 4th housings: 60 mm (2.362 in.)
Electrical connection 3 × 208–480V, 50/60 Hz/10kVA
Compressed-air connection 6 bar (87 psi)
Air consumption 22 m3/h (777 ft3/h)

* Piece output is dependent on wire length and housing/terminal combinations.

** Dependent on wire harness structure.

*** Certain extremely hard, tough wires may not be able to be processed, even if they are within the indicated cross-sectional area. If in doubt, we are happy to provide you with samples of your wires.

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