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CrimpCenter 64 SP

The CrimpCenter 64 SP ensures highly efficient machine setup processes and provides you with a significant cost-per-lead advantage of 5 percent as well as 8 to 14 percent faster production compared to its predecessor.

With the Dual ToolingShuttle quick-change system for example, you can prepare a new job while production is still running, change applicators and terminals in only 30 seconds and save more than one minute per operation compared to conventional changeover methods. And the CommandPod control device helps you to achieve fast and uncomplicated setup processes.

Furthermore, the CrimpCenter 64 Performance Package offers an extensive list of innovations: Application-specific default values for process parameters, automatic control of the pneumatic pressure of conveyor belts and gripper systems, a sophisticated straightening unit and a newly developed roller design for very thin, demanding cables. Add to this a deposit gripper system that ensures perfectly aligned production batches for easy removal. And with integrated crimp force monitoring for multiple stamped terminals as well as a split-cycle function, it is possible to process belted, preinsulated and even closed-barrel type terminals as standard.

  • Dual ToolingShuttle terminal-feeding system
  • Optimized default parameter settings
  • Newly developed deposit gripper system
  • Improved synchronization of the feeding unit and conveyor
  • Optimized wire collection
  • Improved straightening units
  • Automatic pressure adjustment

Finance available on this product subject to credit approval

The CrimpCenter 64 SP processes wires with conductor cross sections from 0.13 to 6 mm² and features the latest quality assurance options such as SmartDetect, WireCam 2.0 and the Guided Feasibility Study. These features qualify the CrimpCenter 64 SP as a first-class machine for complex and high-precision production with high quality requirements. In addition, the sophisticated network technology allows the integration of numerous quality assurance options, ensuring transparency and traceability of important production data and relevant information.

Material

  • Single wire

Processing capabilities

Processing stations

  • Processing stations communicate via TCP/IP for fast internal communication and high production rates.
  • UniCrimp 221 Crimping station with integrated crimp force monitoring (CFM 20)
  • UniCrimp 222 Crimping station with integrated crimp force monitoring (CFM 20) and electronic crimp height control.
  • SealLoader 4000, SLU 3000 and SealLoad 3100 Seal loading station with various seal monitoring options
  • SLD 4100 Double gripper module
  • STW 1100 Twisting station
  • STS 1100 Tinning station
  • Coaxial stripping station

Increase productivity

With feeding speeds of up to 12 m/s (39.4 ft/s), fine-tuned swivel arm movement, optimized internal communication, and fully integrated processing stations, CrimpCenter machines offer unparalleled levels of performance for today’s most demanding applications. To minimize machine downtime, the CrimpCenter 64 utilizes quick-change mechanisms so that wire guides, blades and feed belts can be quickly changed without the use of tools. The CrimpCenter 64 is compatible with Schleuniger’s innovative ToolingShuttle System (TSS). The ToolingShuttle 61 combines crimp applicator, terminal reel and paper winder in one mobile unit to minimize applicator and terminal changes. To further optimize production, the CrimpCenter 64 can be easily integrated in any network with standard TCP/IP. The optional EASY ProductionServer software can be used to network all of your CrimpCenter machines and allows central management of production orders and distribution of the orders to individual CrimpCenter machines.

Processing Stations Maximum 4 (maximum 2 crimping stations)
Workpiece Length 60 mm – 65 m (2.36“ – 213´) [optional from 35 mm (1.38“)]
Strip Length Side 1: 0.1 – 18 mm (0.004 – 0.71“)
Side 2: 0.1 – 18 mm (0.004 – 0.71“)
Optional cutter blocks for applications up to:
Side 1: 26 mm (1.02“) and
Side 2: 10 mm (0.39“) are available
Conductor Cross-Section 0.13 – 6 mm2 * (26 – 10 AWG)
Optional from 0.05 mm2 (30 AWG)
Raw Material Diameter Maximum 6.3 mm (0.25“)
Feed Rate Maximum 12 m/s (39.37 ft/s)
Power Supply 3 / N / PE AC 210 500 V; 50 / 60 Hz; 16 A
Compressed Air Connection 6 bar (90psi), non-oiled, dried and filtered compressed air
Dimensions (L x W x H) 3,800 x 1,450 x approx. 1,860 mm (149“ x 57“ x 73“) / 2 m (6.5‘) base machine
Height (Safety Cover Opened) Approx. 2,900 mm (114“)
Weight Approx. 590 kg (1,300 lbs.) incl. base machine and safety cover
Approx. 980 kg (2,160 lbs.) max. incl. 4 prosessing stations and options
Approx. 150 kg ( 330 lbs.) Dual ToolingShuttle
CE-Conformity The CrimpCenter 64 SP complies with the CE and EMC equipment guidelines relative to mechanical and electrical safety as well as electromagnetic compatibility.
Important Note Schleuniger recommends that wire samples be submitted in cases where there is doubt as to the processing capabilities of a particular machine.
* Wires with hard insulations or those that are tightly bonded might not be possible to process even if they are within the application range stated above. For cross sections smaller than 0.22 mm2 (24 AWG), sample processing is required.
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